Introduction
For a long time, I wanted to build something with my own hands—something that would challenge my skills and expand my understanding of construction. When I finally decided to build a shed, I had no idea just how much I would learn along the way. This project turned into a deep dive into site preparation, framing, roofing, and finishing work. Every step brought its own challenges, but by the end, I had a functional and aesthetically pleasing shed with a gambrel roof that not only met my storage needs but also stood as a testament to my perseverance.
Step 1: Site Preparation and Foundation
The first challenge was site preparation. Before I could even begin, I had to disassemble the old small plastic shed that previously occupied the space. In researching local building regulations, I discovered that the maximum shed size before requiring a permit was 12’x10’—which, coincidentally, matched the exact dimensions of my planned build. Once the old shed was cleared, I focused on making sure everything was level and squared, as any errors at this stage would ripple throughout the build. I used an electric auger to dig holes for the posts, a post-leveling tool to ensure everything was properly aligned, and concrete to set the base. It was labor-intensive, but getting this foundation right was crucial to the stability of the structure.
Lesson Learned:
- Proper planning and double-checking measurements early on save significant trouble later.
- Using an electric auger and securing posts ensures alignment during concrete setting.
Step 2: Wall Framing and Assembly
With the foundation in place, I moved on to framing the walls. I followed the instructions from Essential Craftsman and other resources, treating the pre-cut lumber like a giant puzzle. However, I quickly learned that not all lumber is perfectly straight. Warping was a real issue, requiring clamps and some creative problem-solving to get everything flush.
Lesson Learned:
- Always check your materials before assembling.
- Use opposing warps strategically to balance each other out.
- For wall studs, orient the bow shape (concave side) inward to ensure the drywall or sheathing presses it flat.
- For plates and joists, place the crown (convex side) upward so that the weight of the structure helps level them out over time.
- Clamping and minor adjustments can go a long way in getting a tight fit.
Step 3: Raising the Walls and Roofing
Once the walls were up, the next challenge was the gambrel roof. Unlike a traditional shed roof, the gambrel design maximized vertical space. Since I was using prebuilt materials, I didn’t have to cut the rafters, but I still needed to ensure precise measuring and spacing for proper alignment. The only materials I had to cut were part of the decking, including the plywood, floor joists, and foundation posts. Once these were in place, the structure really started taking shape.
For sheathing and waterproofing, I used tar paper, but knowing what I know now, I would opt for a synthetic underlayment for better durability and ease of use.
Lesson Learned:
- A gambrel roof maximizes storage but requires meticulous rafter placement.
- Proper roofing underlayment matters for longevity and water resistance.
Step 4: Painting and Finishing Touches
Painting was another learning experience. I used an HVLP sprayer for efficiency and touched up corners with a brush. While it saved time, I realized too late that painter’s tape would have been a good investment to keep edges cleaner.
Inside, I designed, planned, and fabricated a loft for extra storage, making use of the high ceiling created by the gambrel design. This involved cutting the wood, carefully considering the assembly process, and improvising solutions to interface with the rafters while positioning the plywood correctly. This was a game-changer for storage efficiency and a rewarding challenge in structural problem-solving.
Lesson Learned:
- A sprayer speeds up painting but requires good masking to prevent overspray.
- Vertical space is valuable—adding a loft made the shed far more functional.
Materials, Tools, Skills, and Costs
Materials Used:
- Shed Kit: (~$3,500)
- Foundation and Decking Materials: (~$1,000)
- Concrete for posts & form tubes
- Treated 4×4 posts, treated 2x4s, plywood
- Various fasteners, screws, and brackets
- Paint and Roofing Supplies: (~$500-$1,000)
- Tar paper for roofing (though I’d opt for synthetic underlayment next time)
- Loft Materials: (~$500)
- Plywood for flooring and loft
Tools Required:
- Electric auger for post holes
- String, string level, grading stakes, post-leveling tool
- HVLP paint sprayer / brushes / rollers
- Circular saw for cutting plywood, joists, and foundation posts (with rip cutting jig)
- Clamps for aligning warped lumber
- Power drill and impact driver for assembly
- Measuring tape, speed square, and level for precision
- Ladders and supports for roof and loft installation
Skills Learned and Applied:
- Site preparation and leveling
- Framing and proper wood orientation techniques
- Roofing and waterproofing
- Loft design and fabrication
- Efficient painting techniques
- Problem-solving unexpected issues like warping and material alignment
Part 2 – Coming: Moving the Shed
Writing Process: Making It Work in a Busy Schedule
Writing can often be a laborious process, and with a busy schedule, I rarely sit down to write in this kind of forum. However, I found a way to make it less painful so that it actually happens—and more importantly, so I can remember my own lessons. My process goes like this:
- Do a thing that I learn from (like build a shed).
- Talk to ChatGPT about it (Advanced Voice Mode).
- Collaborate on it using Canvas.
- Post.
This method has made writing reflections far more manageable and enjoyable, allowing me to capture my experiences in a structured way without feeling overwhelmed.
Conclusion: A Transformational Experience
Building this shed was more than just a project; it was a masterclass in problem-solving, patience, and craftsmanship. I went in hoping to create a functional storage space and came out with a deeper appreciation for construction. From site prep to roofing, every step brought its own lessons, and I walked away with a structure I’m proud of.
Would I do it again? Absolutely—but next time, I’ll plan even better from the start. If you’re considering building a shed, my biggest advice is to double-check everything at each stage, stay flexible, and embrace the learning process. After all, the real reward isn’t just the final product, but the skills and confidence you gain along the way.
Lessons to Myself 